Wiring Systems

Projects Unlimited Inc. has the tools and experience needed to manufacture cable assemblies, multi-branched wiring harnesses, and fully integrated box level assemblies to meet your next mission critical project.  Our build to print manufacturing capabilities are next to none and with complete turnkey solutions we can provide quality products at low cost and on time.

Wiring and Cabling Systems
  • Cutting
  • Stripping
  • Crimping
  • Terminating
  • Splicing
  • Pinning
  • Taping
  • Overbraiding
  • Potting
  • Heat shrink
  • Labeling
  • Laser marking
  • IUID
  • Tin Dipping
  • Twisting
  • Soldering
  • Spiral Wrapping
  • Crimp pull testing
  • Continuity testing
  • DITMCO testing
Quality Assurance

Quality Policy

“The Policy of Projects Unlimited, Inc. is to be a growth oriented world class provider of Quality products and services, while being consistent with an acceptable return and ensuring an “Unlimited” future for our stakeholders. Projects Unlimited, Inc. is committed to satisfying applicable requirements while continually improving the quality management system.”

Certifications

  • NADCAP CHA (Cable and Harness Assembly)
  • EASA Certificated Repair Station (# EASA.145.6856)
  • FAA Certificated Repair Station (# PU8R860N)

Wiring Manufacturing Standards

  • J-STD-001 Class 3
  • IPC/WHMA-A-620

Testing & Inspection (Wiring & Electronics)

  • Pull-Testing
  • Functional Testing
  • Flying Probe ICT Testing
  • Manual Probe Testing
  • DIT-MCO Harness Testing
  • Highly Accelerated Stress Screen Chambers
  • Environmental Stress Screen Chambers
  • Vibratory Tables
  • In-Circuit Testing
  • 100% 3D X-ray with Computed Tomography Inspection on all Ball Grid Arrays
  • 100% Automatic Optical Inspection on all Printed Circuit Boards
Materials Management

Obsolescence/Counterfeit

Robust product and component traceability is not only a priority but an internal imperative. PUI has a tenacious documented Counterfeit Avoidance Program. PUI default position is to buy from the OEM or Authorized Distributors. If a broker must be used, a series of steps are required to be completed. The first step is to obtain approval from the Customer. If the Customer approves, the parts may be ordered from one of the brokers on the approved supplier list. Any parts that are procured must go through testing including but not limited to: Visual Inspection; Blacktop Testing; Group A Functionality. Only after these conditions have been met, are the parts permitted to be shipped to PUI for production purposes. With ever increasing reported incidents of counterfeit electronic components, there is no room for complacency – PUI has the processes in place to protect against such incidents.

New Product Introductions (NPI)

Projects Unlimited NPI is a cross-functional process to meet or exceed customer defined expectations. A successful NPI demands that integration of the product design and the development processes are aligned with the customer’s needs, timeline, and product strategy.

An individual program manager is assigned to support our customer’s New Product Introduction (NPI) and assists in the navigation of the customer’s product through every stage and process. The success of New Product Introduction is attributed to the backbone Projects Unlimited’s thorough NPI process:

  • Accurate prototype analysis and build
  • Monitoring of all Engineering Change Orders (ECO)
  • Detailed Bill of Material (BOM) analysis
  • Experienced management of supply base
  • Team planning analysis
  • Leveraging of tiered suppliers
  • Component engineering support
  • Design analysis and build summary reports
  • Quality data management system
  • Strict quality, test, and inspection procedures
  • Shipping, packaging, and fulfillment management

Engineering

While Projects Unlimited Inc. does not design, our relationships with local design and research facilities allow us to connect our customers to the best resources to meet their Design Engineering needs.

We offer Manufacturing Engineering from prototype to production, our Manufacturing engineers will work with you and your engineering team to deliver the very best processes and ensure a smooth, seamless production and virtually fool-proof, repeatable process.